One
of the most noteworthy concepts to show up in
model
rocketry in many years. This article will show
you
how to build, test, and fly a Magnetic Apogee Sensor.
Written by Scott Aleckson
References:
Sport
Rocketry, Sep/Oct 1999, pp 6-9
Sport
Rocketry, Mar/Apr 2000, pg 18
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get Sport Rocketry, join the NAR
Honeywell,
Inc.
Honeywell
Magnetic Sensor Products
Usenet:
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Original
Article by Robert Galejs
Archived
by
Essence's
Model Rocketry Reviews
This
concept was first introduced by Robert Galejs
in
Sport Rocketry Magazine. As it turned out,
there
were a couple errors in the published
schematics
and that design didn't work.
Since
I had the Honeywell HMC1001 chip in
my
possession, I began doing some breadboard
tests
and came up with a very simple circuit
that
performed flawlessly. Robert recently
updated
the original schematics to correct
the
previously published errors.
Get your HMC1001 from Newark Electronics.
Search for Newark part #91F4713 from their homepage.
The theory behind
the Magnetic Apogee Sensor is to use a small
magnetoresistive
(MR) microcircuit which contains a Wheatstone Bridge.
This tiny chip is
sensitive to changes in a magnetic field.
The Honeywell HMC1001
has only one axis of detection,
which runs from
the side with the pins toward the beveled top edge.
Changes in the orientation
of the magnetic field, or changes in the
HMC1001's position
within a magnetic field, will cause internal
changes in resistance.
By applying a supply voltage to the chip, we can
compare the two
output voltages. When the chip is aligned with a
magnetic field,
the outputs will be equal. When the chip is perpendicular
to a magnetic field
there will be a change in resistance, which will cause
an offset in the
outputs. This offset can be measured with an
Operational Amplifier,
such as a 741 Op Amp, and when these
offset voltages
change, the op amp will amplify the difference
between them.
Look at the diagram below.
When the HMC1001
is aligned with a magnetic field,
the outputs will
be equal and there will be no output
from the op amp.
A change in the magnetic field
orientation will
cause the outputs to change and a
signal will be
amplified by the op amp.
Now we need to make that signal useful.
By connecting that
output to a switching transistor,
known as a Field
Effect Transistor, we can use that "switch" to
activate an ejection
charge circuit to fire a flashbulb or match.
In this case we
are using an N-MOSFET, which means
an N-Channel Metal
Oxide Semiconductor Field Effect
Transistor.
Since that's a mouthful, we'll just call it a FET.
One of the best
qualities of a FET is that it has a very high
resistance in the
"off" state which isolates the Source and Drain
sides very much
like a mechanical switch. There is also
isolation between
the Gate side and the Source and Drain.
It only takes a
very small voltage at the Gate to allow
current to flow
between the Source and Drain on a FET.
Note that FETs are
very sensitive to static electricity
and should be handled
with great care.
The diagram below
shows how the FET is
connected to the
output of the op amp.
The presence of
a voltage at the Gate will allow current
to flow between
the Source and Drain pins on the FET.
With zero volts
at the Gate, the resistance between the
Source and Drain
is nearly infinite-- an excellent switch.
Calibrating the sensor.
As is, this circuit
may work correctly in some parts of the world.
The trick here,
is going to be calibrating your sensor to match the
area where you are
going to launch your rocket. The Earth is a big
magnet, and we are
going to use this sensor to detect the Earth's
magnetic field.
Think back to science class. Remember that
experiment where
you put iron powder on a piece of paper
and held a magnet
under it? A magnet has field lines that
start near the south
pole and end near the north pole.
Here is a simplified
diagram showing a typical magnetic field.
The Earth's
magnetic field is very similar. If you are near the
north or south magnetic
poles, the magnetic field lines would be
close to vertical.
If you are near the equator, then the lines would
be close to horizontal.
For the purposes of our sensor project,
the closer you are
to either of the poles, the more accurate
your sensor will
be. You should mount the sensor so that it's
sensing axis is
vertical to match the field lines.
A problem exists
for the areas in between. As you move from one
of the poles towards
the equator, the angle of the field lines to the
Earth's surface
will gradually fall from vertical towards horizontal.
In order to use
a magnetic reference in these areas, you would
have to mount the
sensor parallel with the field lines and have a
guidance mechanism
onboard the rocket to keep it rotationally
oriented in the
correct direction. This is beyond the scope of
model rockets, so
we'll just say that you shouldn't use this sensor
in those areas.
So, for everyone below the Mason-Dixon line,
sorry, but you'll
have to stick with timers and altimeters.
Finally, there will
be some differences between individual MR chips
as well as op amps
and other components in your circuit. For this reason
it is important
to calibrate every sensor before using it. To calibrate, we
are going to put
a resistor between the MR's positive output and ground.
We will adjust the
value of that resistor until the unit triggers our FET
at the appropriate
angles. It should trip near the horizontal position
when tilted to the
East or West. In the Northern Hemisphere, the sensor
will activate at
a higher angle to the North than to the South.
Try to calibrate
it to where it trips just above horizontal to the North
and just below horizontal
to the South. The Earth's magnetic
inclination angles
are somewhere around 70 degrees at
my location.
These are the results of my bench tests, with
positive angles
measured above horizontal and negative
angles measured
below horizontal:
Calibration resistor
values with bench test triggering
angles measured
referenced to horizontal.
Positive angles
are above horizontal and
negative angles
are below horizontal.
RESISTANCE | NORTH | SOUTH |
Infinite | 60° |
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I chose to use 200
K as it is the closest to a perfectly horizontal
activation of the
sensor. You should run your own tests to confirm.
As an additional
safety, I also put a large resistor between the
op amp output and
the FET gate. I used a 10 Mohm resistor here
to keep any extremely
small amounts of voltage leaking through
the op amp from
activating the FET. I want the FET to know when
it's time to work
and not have any accidental firings. This resistor
also increases the
vertical "window" angle in which the sensor
will not fire the
ejection charge. This will prevent an early recovery
system deployment
in the case of severe weather cocking.
Calibrate the
circuit by placing a resistor between the
positive output
to op amp lead and ground.
The filter resistor
helps to stabilize the circuit and
prevent accidental
firings while widening the
angle of operation
from side to side.
Other circuit issues.
The HMC1001 sensor
must be "reset" prior to use.
This is to ensure
that the Permalloy film that is sensitive
to magnetic fields
has it's sensitive axis set in the correct
direction.
Exposure of the sensor to any strong magnetic
fields may upset
the natural orientation of this material.
The MR chip has
a built in circuit to expose the sensor to
a magnetic field
of correct orientation to ensure that the
sensor will be set
correctly prior to use.
This small circuit
consists of a momentary push-button
switch with a capacitor
that is kept charged by the battery
through a resistor.
Pushing the button discharges the voltage
stored in the capacitor
into the MR chip's reset circuit.
It is always desirable
to have some type of arming switch
in any pyrotechnic
electronics used in rocketry. The first level
of safety should
be having a master power switch or removal
of the battery while
installing and connecting the flashbulb or
electric match and
ejection charge. The last step prior to
taking the rocket
to the launch pad would be to install the
battery or turn
on the power switch. By having an external
switch that will
keep the flashbulb isolated from the rest of the
circuit you can
safely test the sensor operation, place the rocket
on the launch pad,
and connect the engine ignitor leads prior
to arming the ejection
charge. To do this job, I like the miniature
headphone jacks
that have a built in switch. These are readily
available at Radio
Shack and when a plug is inserted into the
jack, a small switch
inside is opened (disconnected). The
type of switch we
want here is the Normally Closed variety.
In this switch,
the circuit is armed only when the plug is removed.
To make the plug
even more useful, it is possible to mount an LED
to a plug and run
your test circuit so that the LED will indicate
that your circuit
is working properly.
A picture of the
HMC1001 connected to a length
of computer ribbon
cable and a 3.5mm plug with
an LED.
The cover is removed for clarity.
STILL
UNDER CONSTRUCTION!!!
TAKE
THE FOLLOWING LINK TO THE
OLD
PAGE FOR A FULL SCHEMATIC!
Check
back for rest of
construction
report soon!
Magnetic
sensor schematic
My
Rocketry Stuff
HOMEPAGE
Last
updated June 30, 2000